Summary: New tricks for hot water supply in slaughterhouses
“If a worker wants to do his job well, he must first sharpen his tools.” This old saying could not be more appropriate when used in livestock slaughtering equipment.
With the development of modern science and technology, beef cattle breeding has experienced a process of scale and standardization. The slaughtering of beef cattle has also bid farewell to the old primitive methods and gradually aligned with international standards. At present, in most small and medium-sized cities, slaughterhouses require high-temperature hot water to scald wool, and the demand for hot water is very high.
In order to ensure that the slaughterhouse is clean, efficient and pollution-free, the demand for stable and continuous high-temperature hot water (above 80°C) is also increasing. No matter what kind of boiler or fuel is used to boil water, it not only consumes a lot of energy, but also often requires manual calibration of the temperature multiple times, which can easily cause excessive fluctuations in water temperature. In response, many slaughterhouses have turned to energy-efficient, intelligently controlled steam generators to supply hot water.
During the slaughtering process, temperature control is particularly important. If the temperature is too high, the beef will be easily cooked. If the temperature is too low, good hair removal effect will not be achieved. The use of gas steam generator can fundamentally solve this problem. question. Many slaughterhouses that have used it have realized the advantages of the Nobeth steam generator: start it with one button and generate high-temperature clean steam in about 2 minutes. It is directly connected to other equipment to form a slaughterhouse assembly line for distillation, disinfection, testing, Dissections are all provided. The cattle and sheep will not be killed immediately after arriving at the slaughterhouse. Instead, they will have a 24-hour rest period, which will reduce the animals’ fear and make their meat delicious.
After Nobeth installed two gas-fired steam generators in a slaughterhouse, according to the needs of hair removal, the water temperature and pressure of the cattle scalding pool were controlled according to size, variety, season and equipment. Generally, the water temperature was controlled at 58-63°C. It should not exceed 65℃ in winter. The scalding pool has an overflow port and a device for replenishing purified water to keep the scalding water clean. The cattle are then soaked in it and the hair is removed through supporting equipment.
In the process of fur treatment of fur livestock, the livestock are given a full body shower and scalding to heat and loosen the hair follicles of beef cattle, making it easier to shave the hair. During the slaughtering process, due to the heat dissipation on the surface of the slaughtering pool and the heat consumed by scalding, the pool temperature drops, and hot water needs to be continuously replenished. The use of a gas steam generator keeps the temperature of the slaughtering pool at a preset temperature suitable for the production scene, and the process is fully automated. Operation and intelligent control can easily produce a large amount of high-temperature hot water, which greatly meets the hot water demand of the slaughterhouse and greatly improves production efficiency.
Moreover, the Nobeth steam generator replenishes water regularly. The amount of water replenishment can be freely set according to the working hours of the slaughterhouse. It is controlled by a float water level controller in the water tank. When the water replenishment condition is reached, the water replenishment pump automatically starts. When the water is full, the water replenishment pump is controlled by the float ball. The device automatically stops the water replenishing pump. According to user needs, heating, temperature sensing, temperature control, insulation, water supply, water replenishment, safety protection, etc. are fully automatic operations without manual monitoring. It can be opened and used 24 hours a day, and can also be supplied on a regular basis.
I believe that many people, when buying fur meat, occasionally find that there are residual hairs that have not been cleaned. This is because the hair is not cleaned enough during the slaughtering process because the water temperature is not enough. Nobeth steam generators are equipped with sterilization and disinfection equipment and temperature control systems to perform high-temperature sterilization on livestock so that impurities on their body surfaces, such as dust, hair, feces and other bacteria, can be cleaned and treated. The steam generator’s fully automated system can be operated with one click, eliminating the need for specialized caregivers, saving time and effort.
Nobeth has always been a partner in various food processing industries, and its steam generators have been successfully installed in many large slaughterhouses and food processing companies. Moreover, the equipment consumes low power and operating costs, which greatly reduces the hot water cost of the entire slaughterhouse!
Post time: Oct-26-2023
